What You Need to Know About Small Batch Production

With the resurgence of US manufacturing, there are more options for manufacturing your collection at the quantity you need.  Knowing how much production you should start off with can be complicated. Starting small or producing a large run each have their benefits, but which one is right for your brand?

What is Small Batch Production?

Small batch production is a term used to describe a small production run, typically less than 500 units (garments). Finding factories with low quantities can be daunting, but don’t be afraid to ask a factory representative what their minimums and capabilities are.
A lot of the time, factories will list minimums and capabilities right on their website, so be sure to check that out before picking up the phone or emailing them.

Where are you selling your product?

Your quantities should be dictated by where and how you are selling your collection.
Selling online will give you flexibility for pre-orders and limited inventory. It also allows having soft launches of new styles without having to restrict your brand to seasonal releases.
On the other hand, selling to a retailer opens you up to larger quantities, higher sales, and more brand exposure. Keep in mind, you have to stick to the buyer’s schedule and their seasonal requirements.

Must Know Terms

Styles, Options, and Colorways – A style is a single item of clothing like a jacket or a skirt. An option or colorway is the wash, color, or finish of a style. For example, one t-shirt in blue, white, and black would be one style with three options/colorways. Manufacturers will often quote pricing per style per color(way).

Blocks – This is a silhouette that has minor changes from season to season. An example would be a T-shirt or midi skirt that changes color, trim, or adds a pocket. As blocks have very minor changes from season to season, you create a collection “staple” and development costs will decrease significantly. This is a great way to add more to your collection while saving money and establishing a fit for your brand.

MOQ – Minimum Order Quantity – This is the minimum quantity of each style that they will manufacture. Small batch manufacturers typically start at 50-100 units per style, but there are a few factories that offer zero minimums, like us. (JLD-Studios). Large batch manufacturers set their minimums around 500-1000 units per style.

CMT – Cut, Make, and Trim – This is another way to say Cut and Sew manufacturing. This includes the entire assembly of the garment.
Sourcing – This is a term used for the procurement of various resources. This includes fabric, trims, printing, embroidery, and more.

Sunsea Xpert Clothing Ltd offers Apparel & Textile Design, Technical Design, Patternmaking, Packaging, Wholesaling, and Manufacturing Support. We are passionate about seeing designers succeed by providing the tools to help promote growth regardless of company size.

From initial design to your technical package, we work with you and help to guide you through the entire development process.